Portable Generator Maintenance Checklist
23 items · Home · Medium difficulty · 2 hours
Get a portable generator ready before winter outages: fresh fuel, oil, a test under load, safe cords and a safe place to run it outdoors.
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Find the owner's manual, or download it using the model number
The oil type, service intervals and wattage ratings are all in it.
- Search the model number for recalls on cpsc.gov
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Drain gasoline that has sat in the tank untreated since spring
Stale fuel makes the engine hard to start and leaves deposits in the carburetor.
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Fill up with fresh gasoline mixed with fuel stabilizer
Run the engine outdoors for a few minutes afterwards so treated fuel reaches the carburetor.
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Check the oil level, and change the oil if it is due
Many models shut themselves off when the oil runs low, which looks like a fault in the middle of an outage.
- Clean or replace the air filter
- Pull the spark plug and replace it if it is worn or fouled
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Charge the battery if it has electric start
Keep the pull cord working too, in case the battery is flat when you need it.
- Look over the fuel line and tank for cracks or leaks
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Start it outdoors and run it with something plugged in
A work light or space heater shows the outlets deliver power, which an idling engine does not prove.
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List what you want to run in an outage and add up the watts
A fridge or well pump draws much more for a few seconds as its motor starts, so count starting watts as well as running watts.
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Work out how your furnace would get power
A gas furnace still needs electricity for its blower and controls, and it is usually hard-wired. A transfer switch or interlock is the safe way to run it from a generator.
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Never plug the generator into a wall outlet
This backfeeds power into the utility lines, where it can electrocute line workers, and it can damage your wiring. Have a licensed electrician fit a transfer switch or interlock instead.
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Check extension cords are outdoor rated and heavy enough for the load
Throw out any cord with cut insulation or a missing ground pin.
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Choose the spot where it will run
Outdoors on level ground, at least 20 feet from the house, with the exhaust aimed away from doors, windows and vents.
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Plan how to keep it dry in rain or snow
Use a cover made for running generators. Never run it inside a shed or an enclosed porch, which trap exhaust.
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Test the carbon monoxide alarms on every floor
Fit one on any floor that has none. Alarms with a battery or battery backup keep working when the power is out.
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Store gasoline in fuel containers outside the living space
A detached shed is a better place than an attached garage.
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Work out how much fuel a day of running uses
The manual gives run time per tank at a stated load. Store what you need, and treat or use up stored gas so it does not go stale.
- Keep spare oil, a spark plug and an air filter with the generator
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Shut it off and let it cool before every refill
Gasoline spilled on a hot engine can catch fire.
- Keep a flashlight and work gloves next to it
- Chain it to something solid if it will run out of sight
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